Process Engineering Course Outline:-
- An Introduction
- Preparation of P&ID
- Selection of
- Detailed Study of
- Design basis
- Basic concepts of
- Use and Checking of Vendors Data
- Overview of Piping
1. An Introduction
- EPCM / EPC
- Process Engineering and role of Process engineer in various fields
- Oil and gas sector
- Various processes in industry
- Basic engineering package (BEP)
- Front end engineering design (FEED)
- Relevant Standards/Codes, their importance and applications
2. Preparation of P&ID
- Operating / Process manual
- BFD (Block Flow Diagram)
- PFD (Process Flow Diagram)
- P&ID (Piping and instrumentation diagram)
- Line list
- PDS (Process Data Sheet)
- Basic Plot / Block Plan
3. Selection of
- Process Equipment viz.: Pumps, Compressors, Ejectors, Heat exchanger, Column & their internals, Reactor, Agitator, Storage Tanks, Vessel, Separators etc
- Valves
- Special parts
- Instruments
4. Detailed Study of
- Material (mass) and energy balance calculation – Different cases
- Line sizing calculation
- Pressure drop calculation
- Pumps hydraulics / calculations
- Material selection,
- Utility packages / utility selection / utility sizing.
- Interlocks, control philosophy & safety valve
5. Design basis
- Process / thermal design of different process equipment viz. reactor / storage tank, heat exchanger (shell & tube, finned tube, u-tube type)
- Fractionating column (packed/ plate), absorption column, phase separator, vacuum system, compression / refrigeration system etc.
- Design of pressure relieving system / safety valve / rupture disc
6. Basic concepts of
- Flare system
- Heat tracing
- Fire heater
- Safety elements
- Hazop study